IoT Use Case

Corrective maintenance

Discover how other companies in our network use corrective maintenance to quickly resolve issues as soon as they arise. When alarms appear in the system, why not immediately identify which components are affected and what steps are needed to resolve the issue?

IIoT Success Stories from Practice

Companies from our network that have already successfully implemented this use case

ifm-UnternehmensgruppeHüdig GmbH & Co. KGVGH VersicherungenRiguzziFranz Binder GmbH & Co. Elektrische Bauelemente KGAQUACHEM GmbH SeparationstechnikHOBART GmbHBayWa r.e.Rohrdorfer ZementAurubis AGStoropack Hans Reichenecker GmbHSPALECK GmbH & Co. KGSignifyPOLYMA Energiesysteme GmbHCURRENTASiemens AGInnoLas SolutionsFrauscher Sensortechnik GmbHRATIONAL AGSTEGO Elektrotechnik GmbHCHIRON GroupPistenBullyKUKACognite ASKROHNE Messtechnik GmbHBosch Rexroth AGALPS InspectionAir LiquideKNFTractoThermotec GmbHZEISS MicroscopyArrowWiloZiehl-AbeggDaubert ChemicalKSG GmbHGroupe SEBTefalCompagnia Valdostana delle Acque (CVA)Climate Energy GmbHMackSmaTec GmbHRAMPF GroupJansen ToreSouth West WaterMercedes-Benz Group AGFLSmidthSight MachinePASM Power & Air SolutionsWeinigGoglioCosta CoffeeSalzgitter FlachstahlSolexpertsifm-UnternehmensgruppeHüdig GmbH & Co. KGVGH VersicherungenRiguzziFranz Binder GmbH & Co. Elektrische Bauelemente KGAQUACHEM GmbH SeparationstechnikHOBART GmbHBayWa r.e.Rohrdorfer ZementAurubis AGStoropack Hans Reichenecker GmbHSPALECK GmbH & Co. KGSignifyPOLYMA Energiesysteme GmbHCURRENTASiemens AGInnoLas SolutionsFrauscher Sensortechnik GmbHRATIONAL AGSTEGO Elektrotechnik GmbHCHIRON GroupPistenBullyKUKACognite ASKROHNE Messtechnik GmbHBosch Rexroth AGALPS InspectionAir LiquideKNFTractoThermotec GmbHZEISS MicroscopyArrowWiloZiehl-AbeggDaubert ChemicalKSG GmbHGroupe SEBTefalCompagnia Valdostana delle Acque (CVA)Climate Energy GmbHMackSmaTec GmbHRAMPF GroupJansen ToreSouth West WaterMercedes-Benz Group AGFLSmidthSight MachinePASM Power & Air SolutionsWeinigGoglioCosta CoffeeSalzgitter FlachstahlSolexperts

The Challenges – and How We Can Help

Typical Challenges in Corrective Maintenance

  • How can alarms be used to truly signal relevant failures?
  • What is needed to quickly analyse fault sources and implement repairs efficiently?
  • Which tools and partners offer solutions tailored directly to your requirements?

We give you access to proven approaches and technologies that have stood the test in practice. With our experts and partners at your side, you will find the right solutions that match your current situation and goals – without any detours.

Your use case has already been implemented in practice

Discover solution examples from our network

Maintain district heating networks via IIoT pressure monitoring
WIKA Alexander Wiegand SE & Co. KG Logo
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Tech Logos (Technologien) LORAWAN Logo

Maintain district heating networks via IIoT pressure monitoring

22.06.2026Read more →
Detect gas leaks with continuous methane monitoring using IoT sensors
Honeywell Logo
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mqtt Logo

Detect gas leaks with continuous methane monitoring using IoT sensors

10.06.2026Read more →
Steam network monitoring with LoRaWAN®: detect losses and optimize generation
CURRENTA Logo
Currenta Conneqtive Logo
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Steam network monitoring with LoRaWAN®: detect losses and optimize generation

09.06.2026Read more →
Retrofit cooling systems digitally and monitor them in real time
Climate Energy GmbH Logo
Visualys GmbH Logo
Wachendorff Prozesstechnik GmbH Logo

Retrofit cooling systems digitally and monitor them in real time

03.06.2026Read more →
Intelligent industrial automation for faster response times and better support
IXON Logo

Intelligent industrial automation for faster response times and better support

28.05.2026Read more →
Control cabinet monitoring – protecting and monitoring components
ifm-Unternehmensgruppe Logo

Control cabinet monitoring – protecting and monitoring components

16.04.2026Read more →
Detecting compressor operating states based on current consumption
ifm-Unternehmensgruppe Logo

Detecting compressor operating states based on current consumption

16.04.2026Read more →
Connect high-end microscopy systems – centralized data makes service predictable
ZEISS Microscopy Logo
doubleSlash Net-Business GmbH Logo

Connect high-end microscopy systems – centralized data makes service predictable

09.04.2026Read more →
Filter monitoring in coal plants: manual to LoRaWAN diff-pressure sensor
WIKA Alexander Wiegand SE & Co. KG Logo
Tech Logos (Technologien) LORAWAN Logo

Filter monitoring in coal plants: manual to LoRaWAN diff-pressure sensor

30.03.2026Read more →
Managed Service: Self-service access to hydrogeological data
Solexperts Logo
it-novum GmbH Logo

Managed Service: Self-service access to hydrogeological data

03.03.2026Read more →
Digital service portal as a white-label solution
Albrecht Bäumer GmbH & Co. KG Logo
IXON Logo
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Digital service portal as a white-label solution

23.02.2026Read more →
Remote monitoring of pumps and systems as a digital service
Wilo Logo
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Remote monitoring of pumps and systems as a digital service

29.01.2026Read more →
View all Solution Examples

Proven applications for Corrective maintenance

Moisture measurement in Corrective Maintenance

9 Solution Examples

Cable and Chain Monitoring in Corrective Maintenance

Tension/Thrust Monitoring in Corrective Maintenance

1 Solution Example

Filter monitoring in Corrective Maintenance

3 Solution Examples

Leak Detection in Corrective Maintenance

15 Solution Examples

Groundwater level measurement in Corrective Maintenance

Temperature measurement in Corrective Maintenance

18 Solution Examples

Automatic spare parts ordering in Corrective Maintenance

11 Solution Examples

Acoustic monitoring in Corrective Maintenance

2 Solution Examples

Early detection of damage in Corrective Maintenance

37 Solution Examples

Vibration Monitoring in Corrective Maintenance

16 Solution Examples

Bolt monitoring in Corrective Maintenance

Break detection in Corrective Maintenance

1 Solution Example

Detect damage before it gets costly. Breaks or cable stress occur unexpectedly – with serious consequences for production and asset availability. Condition monitoring systems for break detection continuously monitor critical movements and report the smallest deviations in real time. This prevents consequential damage and enables targeted maintenance planning.

Emissions Monitoring (Gas / Fluids) in Corrective Maintenance

1 Solution Example

IoT Building Blocks

IT/OT IntegrationUse Case AppsIoT Engineering & ServicesAI-based IoT AnalyticsData AcquisitionData Analysis and EvaluationData PreprocessingData SecurityData Standardization CommunicationData Standardization Product StandardsData TransmissionData VisualizationDevice ManagementIoT Platform

Benefits of Corrective maintenance

Benefits of Corrective Maintenance: Increase Efficiency, Avoid Failures

Direct Problem Resolution

Corrective maintenance enables an immediate response to faults or failures. As soon as a problem is identified, targeted measures can be taken to restore operational capability as quickly as possible. This is especially important in situations where production downtime causes significant financial losses.

Cost Efficiency at Low Risk

For assets or machines with low risk, corrective maintenance is often the most economical solution. Instead of investing resources in preventive measures, maintenance costs only arise when an actual defect occurs, avoiding unnecessary expenditure.

Flexibility and Situational Adaptability

The reactive approach allows companies to deploy maintenance resources on a needs basis. This offers high adaptability, especially in the event of unexpected occurrences, without generating unnecessary fixed costs.

Minimised Planning Effort

Without fixed maintenance intervals, the organisational effort for long-term maintenance plans is eliminated. This enables greater flexibility and a reduction in administrative burdens.

Questions about Corrective maintenance?

Contact us and learn how you can successfully implement IoT solutions for Corrective maintenance in your company.

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