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Corrective Maintenance - Pracital Examples for proactive maintenance of your Drives. Machines. Equipment.

Find out how leading industrial companies from our network are successfully implementing corrective maintenance with the help of IIoT. If alarms appear in the system, why not immediately identify which components are affected and what steps are required for resolution?

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Companies that successfully implement IoT/IIoT applications

Companies from our community that are already successfully implementing IoT and IIoT applications in practice.

Solution Examples > Corrective Maintenance

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Find out how leading industrial companies from our network are successfully implementing Corrective Maintenance with the help of IIoT. Our tried-and-tested use cases show you which networked technologies and solutions can be used and which partners can support you with implementation.

IoT system digitalizes locations of analogue advertising spaces

IoT system digitalizes locations of analogue advertising spaces

Many advertising spaces are still analog and cause high operating costs due to inefficient lighting. With “sma...

Service and after-sales Technology and Telecommunications

Discover solution

14. January 2025

Digitalizing production processes via network adapter

Digitalizing production processes via network adapter

When optimizing OT processes, industrial companies need to digitalize production as efficiently as possible. H...

Production

Discover solution

05. December 2024

Detect unused compressor runtimes and leakages with a scalable IoT platform

Detect unused compressor runtimes and leakages with a scalable IoT platform

STEGO Elektrotechnik GmbH from Schwäbisch Hall has been developing ...

Production

Discover solution

26. November 2024

Embedded AI: Automated spare parts identification increases productivity

Embedded AI: Automated spare parts identification increases productivity

An innovative system for automated spare parts identification, deve...

Production

Discover solution

01. October 2024

Proven Use Cases for Corrective Maintenance.

Corrective Maintenance plays a central role in modern industry when it comes to operating plants efficiently and safely. From leak detection to targeted fault resolution: Innovative technologies and data-driven approaches enable early identification and precise problem-solving. These technologies not only optimize maintenance processes but also significantly contribute to extending the lifespan of machines and preventing unplanned downtime.

Leak Detection: Air

Sensors are used to identify air leaks in compressed air systems or machines. The collected data allows for the localization of energy losses and the initiation of targeted corrective actions. Monitoring is done in real-time, ensuring a prompt response to leaks.

  • Reduction of pressure loss and thus energy savings.
  • Increase in machine reliability and reduction of operating costs.

Leak Detection: Gas

In the gas industry, sensors detect even the smallest leaks in gas pipelines or equipment. This helps avoid potentially hazardous situations while also increasing the efficiency of the systems. Continuous monitoring minimizes unexpected downtime and maximizes safety.

  • Protection against hazards from explosive gases.
  • Reduction of economic losses due to gas leakage.
  • Compliance with safety and environmental regulations.

Leak Detection: Water

Water leaks in industrial plants, supply lines, or production systems are detected by automated sensors. These sensors monitor water flow in real-time and identify anomalies to prevent damage and production downtime. Through integration with IoT platforms, maintenance teams can be alerted precisely when needed.

  • Prevention of damage to infrastructure and production lines.
  • More efficient use of water resources.
  • Quick response to minimize subsequent costs.

Corrective Maintenance Hybrid

Sensors and digital technologies are combined with on-site technicians to efficiently resolve disturbances. The hybrid approach blends traditional maintenance with modern remote diagnostics and real-time data.

  • More efficient fault resolution: Reduction of downtime through quick diagnosis.
  • Targeted repairs: Pre-information supports the on-site technician.
  • Increased efficiency: Synergy of digital tools and physical maintenance.

Our partners with tried-and-tested IoT/IIoT solutions

Providers from our network whose IoT and IIoT solutions have been tried and tested in practice.

How do you implement Predictive Maintenance?

Are you planning to implement Predictive Maintenance in your company, or are you already in the process of doing so? But you lack the right technologies and strategies to create precise maintenance plans and avoid costly breakdowns?

Predictive Maintenance requires a combination of reliable sensors, intelligent data analysis, and tailored software integration – aligned with your specific requirements and operational processes. Together with our network of experienced partners, we help you identify the right approaches and technologies to make your maintenance processes efficient and sustainable.

Data Acquisition

The basis of every IoT and IIoT project lies in data acquisition and pre-processing (EDGE). The data from the field and control level can be transmitted either directly by wire or wirelessly. Operational parameters such as temperature, pressure, force, or production data in real time are captured – and made available for any use case.

Data Transmission

A seamless transfer of captured data is essential. Many companies combine wireless and wired solutions depending on the use case – for secure data transmission to the cloud or locally. Suitable networks for distance, data load and environments as well as high security standards are crucial in order to avoid downtimes.

Device Management

Efficient device management for IIoT devices enables companies in our community to centrally manage the entire life cycle, including automated updates and certificate management. Our partners are working on solutions to reduce operating costs through automation, minimize downtimes and achieve high efficiency through scalable solutions and optimized interfaces.

Data Integration

Data only becomes valuable when it is seamlessly integrated into existing IT and OT systems. A strong connection between machine level, MES, ERP systems and other business solutions enables efficient processes and consolidated insights. Keywords: Data Warehousing, Data Lake and Database (storage)

Data Standard (Communication)

Many companies do not have standardized access to machine and device data right through to their IT systems. Standards such as OPC UA, LoRaWAN and mioty enable seamless integration from the edge to the cloud. OPC UA, for example, connects OT and IT by transferring data via edge gateways to cloud services such as Azure Event Hubs or Kafka and tools such as Grafana or Power BI. Our partners ensure that these standards can be used efficiently.

Data Standard (Master Data)

Master data for products and services is often not uniformly classified and is available in data silos. When implementing use cases such as traceability, digital type plates, the digital product passport (DPP) or the product carbon footprint, this leads to high costs in data engineering due to duplication of work and inefficient processing. Uniform data formats, standardized product descriptions and technical concepts such as the Asset Administration Shell (AAS) are therefore crucial.

Data Visualization

The visualization of IoT data makes it possible to display complex information such as alarm trends, golden batch or process dashboards in intuitive reports. Customizable dashboards on standard tools help to analyze real-time data, identify trends and make informed decisions. Low-code solutions are also available.

Data Analysis and Evaluation

IoT/IIoT data analysis provides real-time insights into processes through, for example, data event-driven apps, real-time analytics, and root cause analytics. Tools such as MVDA, OEE, process KPIs and Predictive Maintenance can be used to identify anomalies and optimize processes. Low-code solutions also facilitate rapid implementation.

Data Security

Protection against unauthorized access, theft or manipulation is an issue for every company in our network. Our partners are working on solutions for the optimal use of digital identities and encryption technologies for secure access and communication of your devices, machines and systems.

Services

The services of our partners support companies from our network in the implementation and optimization of IoT solutions. This includes consulting, individual customization, training and technical support. The aim is to make processes more efficient, integrate systems seamlessly and derive maximum benefit from IoT/IIoT data.

Find proven solutions for your Corrective Maintenance

In a connected production world, quickly and effectively addressing equipment failures is crucial to minimizing downtime and ensuring operational efficiency. But how can you ensure that your Corrective Maintenance is optimized? With proven technologies and strategies, we show you how to efficiently implement reactive measures while conserving resources.

The challenges – and how we can help.

  • How can alarms be used to signal only truly relevant disturbances?
  • What is needed to quickly analyze sources of error and implement repairs efficiently?
  • Which tools and partners offer solutions that are directly tailored to your requirements?

Our answer: Your shortcut to quick solutions.

We provide you with access to proven approaches and technologies that have been tested in practice. With our experts and partners by your side, you’ll find the right solutions that perfectly match your current situation and goals – without any detours.

Benefits of Corrective Maintenance:
Increase Efficiency, Avoid Downtime

Direct Problem Resolution

Corrective Maintenance allows for immediate response to disturbances or failures. Once a problem is identified, targeted actions can be taken to restore operational functionality as quickly as possible. This is especially crucial in situations where production downtime results in significant financial losses.

Cost Efficiency with Low Risk

For equipment or machines with low risk, Corrective Maintenance is often the most cost-effective solution. Instead of investing resources in preventive measures, maintenance costs are only incurred when a defect actually occurs, avoiding unnecessary expenses.

Flexibility and Situational Adaptation

The reactive approach allows companies to deploy maintenance resources as needed. This offers high flexibility, especially in the case of unexpected events, without generating unnecessary fixed costs.

Minimized Planning Effort

Without fixed maintenance intervals, the organizational effort for long-term maintenance plans is eliminated. This enables greater flexibility and reduces administrative burdens.

From manufacturer to solution provider

Are you a machine and plant manufacturer working on digital solutions in your company? You know it too: Digitalization brings new challenges that you’d like to discuss with an experienced partner. We help you make your machines future-ready, build the right infrastructure, and develop innovative business models. Together with you and our strong partners, we find tailored solutions that optimize your processes and create new added value.

Centralized customer portal for Condition Monitoring

Offer your customers a powerful portal for accessing master data, technical documentation, and contact information. The integration of shift logs and data-sharing functions enhances transparency and increases the efficiency of your services.

Maintenance calendar with self-service features

Make maintenance planning easier for your customers with digital manuals and clear troubleshooting options. The maintenance calendar ensures that maintenance measures are carried out efficiently and without delays.

Seamless ecosystem integration for greater flexibility

Seamlessly integrate knowledge and data into a comprehensive ecosystem. With API interfaces and export options, you can provide your customers with a connected and flexible solution.

Smart plant integration and seamless commissioning

Support your customers in the efficient commissioning of new plants. With digitally supported processes, system integration and production starts are smoothly executed.

Optimized user integration and feedback tools

Give your customers the opportunity to better understand their end users. Through feedback management and customer traffic analysis, services can be tailored and optimized.

Predictive Maintenance

Help your customers act proactively rather than reactively. Predictive Maintenance enables data-driven maintenance planning, reduces downtime, and increases machine availability.

Intelligent recipe management for production lines

Digitize your customers' recipe management to make production processes more efficient. Changes and synchronization can be implemented across locations to save time and resources.

Transparent reports and compliance made easy

Provide your customers with solutions for comprehensive reporting that covers warranties and legal compliance. Transparent processes build trust and foster long-term partnerships.

Centralized customer portal for Condition Monitoring

Offer your customers a powerful portal for accessing master data, technical documentation, and contact information. The integration of shift logs and data-sharing functions enhances transparency and increases the efficiency of your services.

Maintenance calendar with self-service features

Make maintenance planning easier for your customers with digital manuals and clear troubleshooting options. The maintenance calendar ensures that maintenance measures are carried out efficiently and without delays.

A partner who understands your challenges

IoT Use Case is more than a network – we are your trusted advisor with a focus on trust, integrity and added value. Regardless of whether you want to implement a use case or are looking for the right entry point:

Our expertise and our network support you in making well-founded decisions based on practical experience that achieve your goals. With our experience from over 1,700 projects, we understand the hurdles, pitfalls and opportunities – and help you to overcome them.

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IoT Use Case – Your community for implementing IIoT

Join our IoT community and learn how other companies have successfully implemented Condition Monitoring. We provide you with a platform to discover best practices and find the right IoT solutions for your challenges.

Share and expand experiences

Exchange ideas and approaches on IIoT use cases such as Predictive Quality or Digital Service.

Develop use cases further

Share tips and best practices across functions and inspire other companies.

Discuss trends and challenges

Learn how others use IIoT technologies to solve challenges and identify trends early on.

Get inspired or find targeted solutions
– Your IIoT use cases at a glance.

Discover proven approaches for real-time monitoring of machines and facilities. Minimize downtime and ensure the availability of your processes.

React efficiently when it matters. Reduce downtime and keep your production running.

Plan maintenance work smarter and data-driven. Prevent failures with solutions that identify problems before they occur.

Track materials and products across the entire supply chain. Meet regulatory requirements and build trust through transparency.

Increase the efficiency of your facilities. Optimize operations, maintenance, and management with innovative technologies.

Reduce energy costs and optimize consumption. Use real-time data to make sustainable decisions.

Ensure your product quality with state-of-the-art technologies. Avoid rejects and identify sources of errors early.

Simplify your processes with paperless workflows. Benefit from centralized access and efficient data management.

Protect your assets and processes. Smart technologies help detect and minimize risks early.

Manage vehicle fleets efficiently and smartly. Optimize routes, reduce costs, and improve operational safety.

Protect your employees with innovative IoT solutions. From contaminant detection to emergency communication – ensure maximum safety.

Opt for eco-friendly and sustainable solutions. Monitor emissions and optimize resource consumption.

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FAQ

Ihre Fragen - unsere Antwort

Hinterlassen Sie Ihre Kontaktdaten und eine Nachricht zu Ihrem Anliegen. Wir vereinbaren einen Termin und schauen gemeinsam in die Datenbank.

Im Termin besprechen wir gemeinsam Ihre spezifischen Herausforderungen und Ziele. Anschließend präsentieren wir Ihnen entweder im Termin oder im Nachgang per Liste passende praxisgeprüfte Lösungen aus der Datenbank, die auf Ihre Bedürfnisse zugeschnitten sind. Der Termin dauert in der Regel 30 bis 60 Minuten.

Unsere Datenbank ist nach Branchen, Use Cases, Funktionsbereichen, Asset-Types und Technologien strukturiert. Je nach den Eigenschaften Ihres Use Cases schauen wir gemeinsam in die Datenbank und finden die für Sie relevanten Lösungen.

Ja, die Nutzung der Beta-Version ist bis zum 31.12.2025 kostenlos. Es gibt keine versteckten Kosten.

Der Zugang ist kostenlos, weil wir uns in der Beta-Phase unserer Plattform befinden. Ziel dieser Phase ist es, Feedback von Nutzern wie Ihnen zu sammeln, um unsere Netzwerk-Datenbank optimal auf die Bedürfnisse der Community anzupassen. Gleichzeitig möchten wir Ihnen die Möglichkeit geben, die Vorteile praxisbewährter Lösungen aus erster Hand zu erleben und Ihre IoT-Projekte erfolgreich voranzutreiben.

Unser Interesse bei IoT Use Case ist es, praxisbewährte IIoT-Lösungen zugänglich zu machen, die Unternehmen dabei unterstützen, ihre Digitalisierungsprojekte erfolgreich umzusetzen. Mit unserer Plattform und den zugehörigen Services schaffen wir eine vertrauenswürdige Umgebung, in der Best Practices und konkrete Anwendungsbeispiele im Mittelpunkt stehen.

Nach dem Termin erhalten Sie eine Zusammenfassung der präsentierten Lösungen sowie Zugang zu weiterführenden Informationen und Ansprechpartnern.

Die Lösungen in unserer Datenbank stammen von vertrauenswürdigen Partnern und Unternehmen aus unserer Community, die erfolgreich IoT-Projekte in der Praxis umgesetzt haben. Jede Lösung basiert auf realen Anwendungsfällen und wurde unter realen Bedingungen von mindestens einem Kunden oder Anwender getestet.

Die Inhalte werden täglich mit aktuellen Lösungen, Referenzen und neuen Use Cases aktualisiert.

Ja, wir freuen uns über neue Lösungen. Wenn Ihre Lösung bereits in der Praxis erfolgreich eingesetzt wurde, können Sie diese in die Community-Datenbank einbringen. Sprechen Sie uns dazu einfach über unseren Kontaktbereich an oder senden Sie uns einfach eine Nachricht mit den Details Ihrer Lösung an:

Yes, on our platform we show you an excerpt of success stories, references and solution examples from the database.

Kein Problem! Unser Team hilft Ihnen gerne weiter. Senden Sie Ihre Fragen einfach an:

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