Discover how other companies in our network leverage Predictive Maintenance to identify issues early – before downtime occurs. Could an increase in voltage be an early indicator of a malfunction?
over
1700 + Projects
Companies from our community that are already successfully implementing IoT and IIoT applications in practice.
Solution Examples > Predictive Maintenance
Find out how leading industrial companies from our network are successfully implementing Predictive Maintenance with the help of IIoT. Our tried-and-tested use cases show you which networked technologies and solutions can be used and which partners can support you with implementation.
Providers from our network whose IoT and IIoT solutions have been tried and tested in practice.
Predictive Maintenance enables companies to detect potential failures early based on precise data analysis and plan maintenance measures accordingly. With connected IIoT technologies, you not only improve the availability of your assets but also optimize maintenance cycles and reduce long-term operational costs.
Our platform helps you identify the right technologies and partners for successful implementation. Benefit from proven approaches and a strong network that assists you in sustainably integrating Predictive Maintenance into your processes.
The basis of every IoT and IIoT project lies in data acquisition and pre-processing (EDGE). The data from the field and control level can be transmitted either directly by wire or wirelessly. Operational parameters such as temperature, pressure, force, or production data in real time are captured – and made available for any use case.
A seamless transfer of captured data is essential. Many companies combine wireless and wired solutions depending on the use case – for secure data transmission to the cloud or locally. Suitable networks for distance, data load and environments as well as high security standards are crucial in order to avoid downtimes.
Data only becomes valuable when it is seamlessly integrated into existing IT and OT systems. A strong connection between machine level, MES, ERP systems and other business solutions enables efficient processes and consolidated insights. Keywords: Data Warehousing, Data Lake and Database (storage)
Master data for products and services is often not uniformly classified and is available in data silos. When implementing use cases such as traceability, digital type plates, the digital product passport (DPP) or the product carbon footprint, this leads to high costs in data engineering due to duplication of work and inefficient processing. Uniform data formats, standardized product descriptions and technical concepts such as the Asset Administration Shell (AAS) are therefore crucial.
IoT/IIoT data analysis provides real-time insights into processes through, for example, data event-driven apps, real-time analytics, and root cause analytics. Tools such as MVDA, OEE, process KPIs and Predictive Maintenance can be used to identify anomalies and optimize processes. Low-code solutions also facilitate rapid implementation.
Protection against unauthorized access, theft or manipulation is an issue for every company in our network. Our partners are working on solutions for the optimal use of digital identities and encryption technologies for secure access and communication of your devices, machines and systems.
The services of our partners support companies from our network in the implementation and optimization of IoT solutions. This includes consulting, individual customization, training and technical support. The aim is to make processes more efficient, integrate systems seamlessly and derive maximum benefit from IoT/IIoT data.
Imagine being able to plan maintenance measures before issues arise – based on data and real-time analytics that give you full control. No unexpected downtime, no unnecessary repairs – just efficiency and reliability.
Industry challenges – do these sound familiar to you?
Our platform is your shortcut to the solution.
We show you how other companies use Predictive Maintenance to reduce costs and maximize asset availability. Find proven technologies and partners who can lead your projects to success – quickly and efficiently.
Predictive Maintenance minimizes the risk of unplanned machine downtime by continuously monitoring critical components. Sensors and data analyses identify anomalies at an early stage so that potential failures can be prevented.
Maintenance can be planned precisely by using condition data. Spare parts, personnel and production time slots are coordinated efficiently, resulting in optimized use of resources and considerable savings.
Unnecessary maintenance work is prevented, as interventions are only carried out when the actual condition of the machine requires it. This significantly reduces both direct maintenance costs and downtime.
Predictive maintenance enables efficient and sustainable utilization of machinery. By detecting and eliminating wear at an early stage, the service life of the machines is extended while their efficiency is upheld.
The continuous collection and analysis of machine data provides a solid foundation for strategic decision-making. Companies can recognize trends, adapt their maintenance strategy and improve production processes in the long term.
Through the targeted use of resources and the reduction of downtimes, Predictive Maintenance not only helps to reduce costs, but also contributes to a more sustainable use of materials and energy.
Are you a machine and plant manufacturer working on digital solutions in your company? You know it too: Digitalization brings new challenges that you’d like to discuss with an experienced partner. We help you make your machines future-ready, build the right infrastructure, and develop innovative business models. Together with you and our strong partners, we find tailored solutions that optimize your processes and create new added value.
Offer your customers a powerful portal for accessing master data, technical documentation, and contact information. The integration of shift logs and data-sharing functions enhances transparency and increases the efficiency of your services.
Make maintenance planning easier for your customers with digital manuals and clear troubleshooting options. The maintenance calendar ensures that maintenance measures are carried out efficiently and without delays.
Seamlessly integrate knowledge and data into a comprehensive ecosystem. With API interfaces and export options, you can provide your customers with a connected and flexible solution.
Support your customers in the efficient commissioning of new plants. With digitally supported processes, system integration and production starts are smoothly executed.
Give your customers the opportunity to better understand their end users. Through feedback management and customer traffic analysis, services can be tailored and optimized.
Help your customers act proactively rather than reactively. Predictive Maintenance enables data-driven maintenance planning, reduces downtime, and increases machine availability.
Digitize your customers' recipe management to make production processes more efficient. Changes and synchronization can be implemented across locations to save time and resources.
Provide your customers with solutions for comprehensive reporting that covers warranties and legal compliance. Transparent processes build trust and foster long-term partnerships.
Offer your customers a powerful portal for accessing master data, technical documentation, and contact information. The integration of shift logs and data-sharing functions enhances transparency and increases the efficiency of your services.
Make maintenance planning easier for your customers with digital manuals and clear troubleshooting options. The maintenance calendar ensures that maintenance measures are carried out efficiently and without delays.
IoT Use Case is more than a network – we are your trusted advisor with a focus on trust, integrity and added value. Regardless of whether you want to implement a use case or are looking for the right entry point:
Our expertise and our network support you in making well-founded decisions based on practical experience that achieve your goals. With our experience from over 1,700 projects, we understand the hurdles, pitfalls and opportunities – and help you to overcome them.
Join our IoT community and learn how other companies have successfully implemented Condition Monitoring. We provide you with a platform to discover best practices and find the right IoT solutions for your challenges.
Exchange ideas and approaches on IIoT use cases such as Predictive Quality or Digital Service.
Share tips and best practices across functions and inspire other companies.
Learn how others use IIoT technologies to solve challenges and identify trends early on.
Discover proven approaches for real-time monitoring of machines and facilities. Minimize downtime and ensure the availability of your processes.
React efficiently when it matters. Reduce downtime and keep your production running.
Plan maintenance work smarter and data-driven. Prevent failures with solutions that identify problems before they occur.
Track materials and products across the entire supply chain. Meet regulatory requirements and build trust through transparency.
Increase the efficiency of your facilities. Optimize operations, maintenance, and management with innovative technologies.
Reduce energy costs and optimize consumption. Use real-time data to make sustainable decisions.
Ensure your product quality with state-of-the-art technologies. Avoid rejects and identify sources of errors early.
Simplify your processes with paperless workflows. Benefit from centralized access and efficient data management.
Protect your assets and processes. Smart technologies help detect and minimize risks early.
Manage vehicle fleets efficiently and smartly. Optimize routes, reduce costs, and improve operational safety.
Protect your employees with innovative IoT solutions. From contaminant detection to emergency communication – ensure maximum safety.
Opt for eco-friendly and sustainable solutions. Monitor emissions and optimize resource consumption.
With experience from hundreds of projects, we share valuable insights from the community and show how others have successfully implemented similar projects. After the appointment, you will receive proven solutions for your requirements, contacts with implementation partners and experienced users, as well as best practices to avoid cost traps.
Your questions - our answer
IoT Use Case is financed by a strong network of partners and sponsors. Our goal: to make structured, collective knowledge from the network and our community accessible to everyone – free of charge until your project is successful. You can then present your IoT project to us and become part of the network. Sounds exciting? Become a partner.
During the appointment, we will discuss your specific challenges and goals together. Subsequently, we will present you with suitable, tried-and-tested solutions from the database that are tailored to your needs, either during the appointment or afterwards via a list. The appointment typically lasts between 30 and 60 minutes.
Our database is categorized by industry, use cases, functional areas, asset types and technologies. Depending on the characteristics of your use case, we look into the database together and find the solutions that are relevant for you.
Access is free because we are in the beta phase of our platform. The aim of this phase is to collect feedback from users like you in order to optimize our network database to the needs of the community. At the same time, we want to give you the opportunity to experience the benefits of field-proven solutions first-hand and successfully drive your IoT projects forward.
Our interest at IoT Use Case is to provide access to field-proven IIoT solutions that support companies in successfully implementing their digitalization projects. With our platform and the associated services, we create a trustworthy environment in which best practices and concrete application examples take center stage.
Following the appointment, you will receive a summary of the solutions presented as well as access to further information and contacts.
The solutions in our database come from trusted partners and companies from our community who have successfully implemented IoT projects in practice. Each solution is based on real use cases and has been tested under real conditions by at least one customer or user.
The content is updated daily with the latest solutions, references and new use cases.
Yes, we look forward to new solutions. If your solution has already been used successfully in practice, you can add it to the community database. Simply contact us via our contact section or send us a message with the details of your solution:
Yes, on our platform we show you an excerpt of success stories, references and solution examples from the database.
No problem! Our team will be happy to help. Simply send your questions to:
We look forward to helping you!
The term “Internet of Things” (IoT) has a broad definition. Here, we bridge the gap between industry concepts and practical applications.
Whatever you call it, you’ll find it here without “buzzword bullshit bingo.”
We look forward to hearing from you!
You need to load content from reCAPTCHA to submit the form. Please note that doing so will share data with third-party providers.
More InformationYou are currently viewing a placeholder content from Facebook. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More Information
