Learn how companies in our network are optimizing their production quality and identifying sources of error early on by using modern IoT sensors and data analysis. Could you potentially reduce scrap by detecting quality deviations in real time and taking immediate corrective action?
Companies from our network that have successfully implemented IIoT approaches and created real value.
Our platform provides answers. Discover proven IIoT solutions that improve your production quality and reduce errors – supported by leading experts and technologies.
Discover solution examples from our network
High scrap rates burden production in many operations in our network and increase costs. IoT sensors and data analysis help to identify and eliminate error sources at an early stage. Real-time monitoring of machine parameters minimizes quality fluctuations and sustainably reduces scrap.
In many manufacturing processes – for example in vacuum-based systems – even the smallest leaks are critical as they affect material quality and process stability. IoT sensors continuously monitor negative pressure and immediately detect leaks to prevent production downtime and quality losses.
Microcracks are often not visible to the naked eye but can significantly reduce the load-bearing capacity and service life of components. IoT-supported image recognition and non-destructive testing methods enable early detection of microcracks before they lead to structural problems.
IoT-supported analyses examine the relationships between machine settings and product quality. This data helps to identify faulty processes and make targeted adjustments to ensure consistently high quality.
Fluctuations in temperature or pressure can cause material distortion and production defects. IoT sensors and associated software monitor critical parameters during production – for example during the coating of turbine blades – and dynamically adjust processes to prevent warping or crack formation.
Smart IoT sensors monitor water quality in real time. Parameters such as pH value, nitrate content, dissolved oxygen, and conductivity are continuously measured to detect deviations early and ensure compliance with quality standards.
Material residues in containers or larger machines and systems in our network disrupt processes and impair the quality of end products. IoT systems identify residues through optical or chemical analyses and ensure timely cleaning or adjustment of production parameters.
Irregularities in coating processes, for example, lead to quality defects. IoT-supported sensors measure temperature, humidity, and particle concentration in real time. Automatic adjustments to coating parameters ensure a uniform, defect-free coating.
Fluctuations in humidity or excessive particle concentration can impair production processes and lead to defective coatings or material contamination. IoT sensors measure these environmental parameters in real time and enable automatic adjustment of process conditions to avoid scrap.
Concrete benefits this use case offers for your business.
IoT sensors monitor parameters such as temperature, pressure, humidity or vibrations in real time. Deviations are detected before they negatively impact product quality. This saves costs by preventing defective production and increases the reliability of your processes.
Predictive quality enables the analysis and correlation of machine settings and product quality. This allows optimisation potential to be identified and adjustments made to consistently ensure quality.
Digital twins allow production processes to be simulated to identify potential sources of error in advance. This helps to avoid unwanted production failures and increase efficiency.
Predictive quality uses IoT data to analyse the causes of quality problems faster and more accurately. This allows production problems to be systematically eliminated and future errors to be avoided.
Through precise analyses and process controls, predictive quality reduces waste and optimises the use of materials and energy. This lowers costs and increases the sustainability of production.
– Your IIoT use cases at a glance
Contact us and learn how you can successfully implement IoT solutions for Quality Management in your company.
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